Electrical Maintenance Services Brisbane and Queensland

Maintenance Services Preemptive maintenance is the most effective solution for machines; with oil changes you don’t wait for your machines to run dry before replacing the oil! When When machines do break down, your problems are often just beginning – manufacturers often give long lead-times for parts and components, which can considerably extend down-time. So why not prevent those costly break-downs with a routine maintenance contract with ESOPS – your Brisbane Electrical Professionals?

It’s well executed routine maintenance that keeps any industrial plant running 24 x 7 x 365 without breakdowns. In fact, when a machine breaks down, it’s an indication of maintenance failure. Here’s an example of what we do with Electrical Equipment maintenance:

Before Maintenance – a Teco Motor:

Motor before maintenance

After Maintenance:

Motor After maintenance

 

Many Important Ways By Which Electrical Maintenance Saves Money

While many types of electrical equipment boast impressive levels of reliability, regular maintenance still always pays off. For several different reasons, all of which will typically manifest together, electrical maintenance saves money. While maintenance sometimes receives short shrift, it should therefore actually always be a top priority.

An Array of Maintenance-Related Benefits That Truly Matter

Facilities and operations that incorporate regular, well considered electrical maintenance routines inevitably experience advantages over others that do not. Some of the most important of these include:

  •  Lessened downtime.
    In many industrial and commercial environments, even a few minutes of downtime can be costly. On top of the losses that arise directly from having important equipment forced offline, the associated shutdown and startup costs can be high. Regular maintenance improves up-time by ensuring that problems can be identified and addressed while they are still in their formative stages, avoiding breakdowns that would otherwise exact a significant toll.

 

  • Reduced repair costs.
    Noticing developing issues relatively early on also means that the related damage can be kept to a minimum. Instead of needing to replace a damaged rotor or bearing assembly, this can mean being able to effect a simple, affordable remediation or repair that does away with the need to purchase an expensive replacement part.

 

  • Improved predictability.
    Regular, effective maintenance also allows for the accumulation of information about wear patterns and common sources of failure. Instead of the haphazard, reactive, repair-oriented approach that prevails in so many environments, this allows for the development of much more strategic, controlled, and comprehensive processes.

 

  • Heightened safety.
    Safety issues can easily become some of the most expensive of all, and effective maintenance is the most effective way of minimizing them. With electrical equipment that benefits from maintenance being far less likely to malfunction and cause harm to workers or others, a whole host of associated benefits arises. As a result, this is another one of the most important ways by which electrical maintenance saves money.

Many Types of Maintenance and Inspection That Pay Off

The informed, effective maintenance of electrical equipment can also include more types of service and attention than might normally be assumed. Some of the activities that most commonly help keep costs down and improve safety and reliability are:

  • Lubrication:
    Just about every electrical motor will benefit from either regular lubrication or an inspection that confirms everything is in order. With many motors spinning at thousands of revolutions per minute for days, weeks, or even months on end, this type of maintenance regularly proves to be one of the most important of all.

 

  • Air gap measurement and adjustment.
    Electrical motors also typically rely on fairly fine tolerances, with gaps between their most important parts needing to remain within small ranges if reliability is to be maximized. When rotors and stators drift too close together or far apart, problems ranging from lessened power to costly damage can easily result. Regular maintenance that includes the assessment and adjustment of air gaps and other crucial measures will inevitably deliver significant dividends.

 

  • Bearing maintenance.
    The bearings that allow spindles, shafts, and other parts to move freely and reliably also benefit greatly from inspection and attention. Noticing early on that a bearing is developing flat spots, lacks lubrication, or is misaligned or becoming contaminated can save a great deal of money outright.

 

  • Vibration analysis.
    Equipment that is poorly adjusted or has been improperly calibrated can suffer from vibrations that cause further problems and damage over time. Once again, regular maintenance that includes a focus on such possibilities will ensure that issues like these can be caught and addressed before they can progress too far.

Inspection and maintenance of belts, motor mounts, brushes, commutators and other parts can just as easily pay off. There are often dozens of specific, particular ways by which regular maintenance can cut costs and improve electrical safety and reliability in particular facilities and environments.

 

An Investment Into Reliability, Safety, Efficiency, and Lower Costs

The maintenance of electrical equipment and similar assets sometimes takes a back seat to other priorities and goals. This consistently proves to be a shortsighted take on things, however, and often one that arises from a simple lack of understanding of the many concrete benefits that could be enjoyed.

Putting an appropriate amount of emphasis on maintenance will help make activities of many other kinds easier and more predictable. From being able to rely on electrical equipment with far greater confidence to improving safety and doing away with downtime, the benefits to be realized are as varied as they are significant.

Above all else, regular, effective maintenance can help keep costs down in a number of different ways, meaning that it will inevitably make sense in terms of the bottom line, as well. As a result, it will often be particularly productive to look into existing maintenance routines and commitments to make sure that everything possible is being done to make the most of this powerful cost-cutting tool.

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